退火是將鋼材或各種金屬機械零件加熱到適當溫度,保溫一段時間,然后緩慢冷卻,可以獲得接近平衡狀態(tài)組織的熱處理工藝。其目的是為了細化組織、降低硬度、改善機械切削加工性能及去除內應力。在機械制造行業(yè),退火通常作為工件制造加工過程中的預備熱處理工序。
廈門仲鑫達自動化設備有限公司
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強對流電加熱罩式光亮退火藍化爐主要適用于黃銅帶、青銅帶、異型銅帶、紫銅帶、各類精密銅管、造幣材料、精密帶鋼、復合帶材、軟磁和硬磁合金、銅合金線材、標準件材料、不銹鋼帶等幾十種材料。單座鐘罩爐大裝料直徑3.2M,裝料高度高達4M,大裝爐量80T??紤]到一些小型金屬加工企業(yè)無燃氣來源、無煤炭來源,所以該爐采用電阻帶的加熱方式,與燃氣罩式退火爐比較起來運行成本相對稍高,生產周期相對長一點。但是,其設備配置簡單,運行可靠,維修方便,退火工藝各階段溫度可設定,能滿足各種金屬的退火需要。
該電加熱罩式退火爐采用單套控制系統(tǒng)獨立控制雙爐座加熱退火爐,爐體本身使用了輕質節(jié)能材料,結構設計合理,保溫效果好,當電阻帶溫度達到1000℃時,加熱罩外殼只是環(huán)境溫度加上40℃。料室保護氣采用氮氫氣,使得被退火材料在高溫退火狀態(tài)下無氧化、無脫碳。采用抽真空系統(tǒng)節(jié)約大量的保護氣體和電源能耗??刂葡到y(tǒng)采用單套西門子S7-200系列PLC全自動控制兩套加熱爐的升溫、保溫、冷卻過程,采用靈敏度高的熱電偶分別采集爐體外罩和內罩的溫度,根據工藝設定的升溫、保溫時的溫度值PID調節(jié)加熱器的工作狀態(tài)和加熱頻率,保證保溫溫度的恒定,并配有8寸的觸摸屏,可以生動形象地對各個爐座的升溫、保溫、冷卻過程實行了全方位的控制與管理,為用戶生產合格的產品提供可靠的保障。
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